Solvay

Rare earth separation for magnets

BEpublic~9,000 staffest. 1863solvay.com (opens solvay.com)Checked 11 Oct

The brief

Analyst view
  • Started commercial NdPr production for magnets at La Rochelle in April 2025.
  • Approved €15-20M to separate heavy rare earths dysprosium and terbium at industrial scale from autumn 2026.
  • Aims to supply 30% of Europe's magnet-grade rare earths by 2030; supply deals signed with US magnet makers.

Technical approach

As reported
Separation

Pulling apart near-identical elements

Rare earths behave almost the same chemically, so they are split by repeating a liquid-liquid extraction step many times over until each one is pure.

Feedstock

Many sources, including recycling

La Rochelle buys mixed rare earth concentrates from mining partners and recycled material, then refines them into pure oxides for magnet makers.

Process

Reworked, cleaner process

Solvay is redesigning its decades-old process with targets of 40% less CO2 and half the water use by 2030.

Primer