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Green steel

Steel made with little or no fossil carbon, typically by stripping oxygen from iron ore with hydrogen and melting it with clean electricity.

  • Iron ore is iron oxide; blast furnaces strip the oxygen with carbon from coal, emitting roughly 2 tonnes of CO2 per tonne of steel.
  • Steel accounts for about 7–9% of global CO2 emissions, among the largest of any single material.
  • The main route is hydrogen-based direct reduction followed by an electric arc furnace, so the by-product is water rather than CO2.
  • It costs roughly 20–30% more today, and a large plant needs a gigawatt or more of steady clean power for its hydrogen.
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