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Tesla AI5 chip tapes out on Samsung 2nm and TSMC; mass production expected mid-2027

TeslaAI5 Chip

Tesla completed tape-out of its AI5 chip on Samsung's 2nm-class SF2T process at the Taylor, Texas foundry, and began manufacturing on TSMC's leading-edge nodes. The chip will power Full Self-Driving, Optimus robots and Tesla training clusters, delivering 8x more compute and 9x more memory than the current HW4 chip.

  • AI5 chip provides 2,500 TOPS AI performance and 144 GB memory per unit.
  • Mass production expected mid-2027 after volume verification by end of 2026.
  • Both Samsung and TSMC manufacturing ensures supply redundancy.
  • Targeting deployment in vehicles, Optimus robots and training data centers.
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