Direct reductionNatural gas or hydrogen reduces iron ore
Midrex Flex heats ore and exposes it to reducing gases (natural gas initially, hydrogen later). Oxygen is removed, producing solid DRI without melting.
Immediate meltingHot DRI fed to melting furnaces
Adjacent melting furnaces melt hot DRI without cooling. This saves energy vs. cooling and reheating separately.
Hydrogen transitionFrom natural gas to green hydrogen
At start, natural gas is reducing agent. From late 2027, green hydrogen replaces it, eliminating process CO2 and achieving near-zero-carbon steel.